This Suitcase Just Raised the Bar for Aluminum Luggage Design

Zero Halliburton’s new Heritage Line might be the pinnacle aluminum luggage design for one apparent reason, but only true luggage nerds will pinpoint it.

A side view of the Zero Halliburton Heritage Line Medium Travel case against a blue gradient background.Zero Halliburton

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I’ve called aluminum luggage the hottest bag design trend of the 2020s for obvious reasons.

Over the last two years alone, newcomers like Sterling Pacific and Monos to Porsche Design and Muji have all entered the market, hoping to grab a piece of the luxury travel pie.

But despite all the activity from upstarts, Zero Haliburton, one of the earliest players in the space, is still managing to show the rest of the market how it’s done.

Classic Design Meets Modern Manufacturing

The exterior top half of the Zero Halliburton Heritage Line Medium Travel caseZero Halliburton

As our friends at Acquire Mag first spotted, Zero Halliburton has dropped an impressive reissue of it’s earliest aluminum luggage designs first introduced in 1946.

Like pre-existing Zero Halliburton aluminum luggage pieces, the so-called Heritage Line, not to be confused with the existing Classic Aluminum Line, maintains the company’s distinctive “double-rib” shell pattern.

But in this case, 6000 series aluminum – which the brand touts is “prized for strength” yet “notoriously hard to shape,” thinned to just a 1mm thickness via a “unique press-forming method” and “precise heat control,” allowed the brand to streamline the suitcase’s look in manner that’s somehow both subtle and striking.

Not Cutting Corners

The exterior top half of the Zero Halliburton Heritage Line Medium Travel case
You won’t find metal or plastic “corner guard” patches on the Zero Halliburton Heritage Line, which is the main reason why these suitcases look so damn sleek and “milled from a solid metal,” in the words of the brand.
Zero Halliburton

If you’re wondering why the Heritage Line looks so exceptionally smooth, it’s because of the suitcase’s glorious seamless corners.

Unlike basically every other aluminum suitcase on the market, you won’t find so-called corner guards disrupting this silouhette.

aluminum bag
Rimowa aluminum suitcases look great, and the heavily riveted metal corner guards add to their reinforced and rugged mystique in some ways. But after seeing the seamless corners of Zero Halliburton’s Heritage Line, they also look extremely clunky and cheap in some ways by comparison.
Rimowa

I’ll be honest: the first time I looked over the new collection, I couldn’t immediately pinpoint why it looked so good.

But now that my brain has made the design detail connection, my eyes immediately gravitate towards those smooth, seamless edges every time I look at the press images.

While I can understand how touches like metal rivets and contrast shading can optically enhance the tank-like sense of security many seek from aluminum suitcases, now all of the other versions I’ve managed to see and use in person also feel clunky by comparison to this Halliburton flagship.

Pricing and Availability

The side lock and handles of the Zero Halliburton Heritage Line Medium Travel caseZero Halliburton

Beyond the distinctive and clean aesthetic, the Heritage Line includes all the features you’d expect in a premium aluminum suitcase, including one-touch latches, smooth rolling casters, and integrated dividers for keeping packed goods organized.

Zero Halliburton Heritage Line Medium Travel case shown openZero Halliburton

Both a 34L carry-on sized version and a larger 59L medium-sized check-in version of the Heritage Line are available directly from Zero Halliburton in traditional silver and more modern black aluminum versions.